{"id":3158,"date":"2024-05-22T10:25:17","date_gmt":"2024-05-22T10:25:17","guid":{"rendered":"https:\/\/powermat-plant.com\/?page_id=3158"},"modified":"2025-01-06T22:34:41","modified_gmt":"2025-01-06T22:34:41","slug":"centrale-denrobage","status":"publish","type":"page","link":"https:\/\/powermat-plant.com\/en\/centrale-denrobage\/","title":{"rendered":"Asphalt Mixing Plant"},"content":{"rendered":"\t\t
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Power mix asphalt<\/h2>

Asphalt Mixing Plant - Stationary and Transportable<\/span><\/h3>
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The asphalt mixing plants are designed to produce high-quality bituminous mixtures, tailored to the demands of large-scale road and infrastructure projects, with a strong focus on performance and durability.<\/p>

Emphasis is placed on reducing the environmental impacts of activities. Pollution prevention, energy and natural resource optimization, as well as waste reduction and recycling, are top priorities. These efforts also include raising awareness among employees and subcontractors, while complying with existing regulations.<\/p>

Commitment also extends to the optimal use of human, financial, and material resources, in a responsible manner that respects both the environment and society.<\/p>

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Stationary Asphalt Plants<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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The stationary asphalt plant is typically built in urban areas and locations requiring renovations. The plant varies depending on its use and location. It is favored by producers who aim to manufacture and store multiple types of high-quality asphalt simultaneously. Fixed asphalt mixing plants are highly valued by urban engineers and municipalities providing services in city zones. They produce high-quality asphalt for areas designed for long-term development.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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E SERIES<\/h3>

Capacity 200 - 240 T\/H<\/b>\n<\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Suitable for hot mix, warm mix, Stone Mastic, Mastics, and Guss Asphalt<\/strong><\/em><\/p>

The E Series asphalt plants are designed and manufactured for medium- to large-scale asphalt production facilities with a production capacity of 200 to 240 tons\/hour. The E Series offers a wide range of options and provides the most suitable combinations to meet customer needs. It is ideal for producing hot mixes, warm mixes, Stone Mastic, Mastics, Guss Asphalt, and standard asphalt products under diverse working conditions.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Green Type<\/h3>

Capacity: 200 - 240 T\/H<\/b><\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Spacious platforms and stairs – Easily integrates with additional technologies<\/strong><\/em><\/p>

DURABILITY \u2013 MINIMAL CONSUMPTION \u2013 HIGH EFFICIENCY<\/strong><\/p>

The “Green Type” models are manufactured with innovative technology to withstand intensive tasks. These asphalt plants are specifically designed for medium-scale asphalt production facilities.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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EXPERT<\/h3>

Capacity: 240 - 320 T\/H<\/b><\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Cost-effective assembly in limited spaces – Fully enclosed mixing tower – Transportable in container-compatible dimensions<\/em><\/strong><\/p>

User-friendly, high-tech control systems. The “Expert” model asphalt plants are specifically designed for medium- and large-capacity production facilities, with production capacities ranging from 240 to 320 tons\/hour.<\/p>

The “Expert” models are ideal for urban road and highway construction projects requiring frequent site relocations within tight deadlines and spaces.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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Super GT<\/h3>

Capacity: 200 - 350 T\/H<\/b><\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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High-volume hot aggregate silo capacity – <\/em><\/strong>Fully enclosed mixing tower – <\/em><\/strong>Capable of storing 5 types of asphalt simultaneously<\/em><\/strong><\/p>

The “Super GT” models are specially designed for medium- and large-scale production facilities, with production capacities ranging from 200 to 350 tons\/hour.<\/p>

The “Super GT” models are ideal for urban road and highway construction projects requiring frequent site relocations within tight deadlines and limited spaces.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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Mobile Asphalt Plants<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Mobile asphalt plants, designed for ease of transportation, are typically used for short-term, seasonal, or annual road construction and repair projects. Their standout features are rapid installation and mobility. For this reason, mobile asphalt plants are often preferred over fixed plants. While mobile plants can also be considered a viable alternative, they produce according to international transport regulations, which can lead to reduced production capacity. As a result, asphalt producers often choose transportable asphalt plants instead of mobile ones.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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EXPRESS<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Capacity: 240-320 T\/H<\/h5>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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Express model asphalt plants are designed for small to medium-sized production facilities, with capacities ranging from 80 to 320 tons per hour. These plants are often favored for urban roads, highways, and maintenance projects requiring mobility. They feature durable, high-quality components to ensure reliability and longevity in demanding construction environments.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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Advantages<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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  • Minimal energy consumption<\/li>
  • Low operating costs<\/li>
  • High production efficiency<\/li>
  • Remote access from anywhere in the world via modem<\/li>
  • Durable, high-quality components<\/li>
  • User-friendly, high-tech control systems<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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    • Easy maintenance<\/li>
    • Can operate as a twin plant<\/li>
    • Transported with 11 trailers<\/li>
    • Assembled in 10 days<\/li>
    • Economical pricing<\/li>
    • Hot mix storage option up to 300 tons with hoppers under and beside the mixer<\/li>
    • \u00a0<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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      Aggregate Preparation Systems<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      Aggregate preparation systems play a crucial role in producing materials for road infrastructure and construction projects. These systems sort, crush, and grade aggregates to ensure optimal quality for asphalt and concrete mixes. By ensuring precise aggregate preparation, these systems enhance infrastructure durability, project performance, and production efficiency while reducing costs. They are essential for any construction site requiring high-quality materials.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      MEGATON<\/h3>

      Capacity: 10,000 Tons\/Day<\/b><\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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      \n\t\t\t\t\tSimultaneously supplies asphalt, concrete, and cold mix plants - \nEnvironmentally friendly with a 3,000-ton storage capacity<\/b><\/span>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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      Production of Asphalt Mixes<\/strong>
      Automatic feeding of the asphalt plant without using loaders or trucks.<\/p>

      Concrete Production<\/strong>
      Automatic feeding of all types of aggregates into a concrete plant without the use of loaders or trucks.<\/p>

      Cold Plant Production<\/strong>
      Automatic feeding of all types of materials into a cold plant without the use of loaders or trucks.<\/p>

      Aggregate Production<\/strong>
      Capability to load aggregates of desired size and dimensions into trucks.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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      • Continuous Production and Feeding System<\/p><\/li>

      • An integrated aggregate return system within the system.<\/p><\/li>

      • Instantly adjustable zones for aggregates of different sizes, with a modular structure.<\/p><\/li>

      • Thanks to the filtration mechanism, the biggest issue in similar systems\u2014dust emissions\u2014is minimized.<\/p><\/li>

      • An optimized screening system developed for aggregate flow.<\/p><\/li>

      • Classification capacity increased by 25% compared to existing systems.<\/p><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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        E-MAK Challenger<\/h3>

        Capacity: 250 - 450 T\/H<\/b><\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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        Energy Savings – Environmental Sustainability – High-Quality Asphalt\/Concrete<\/strong><\/em><\/p>

        Integrated System<\/strong> for the preparation of aggregates for the Asphalt Plant (crushed, classified, stored, and fed).<\/p>

        • Energy Consumption Reduction<\/strong> with lower operational costs.<\/li>
        • CO2 Emissions Reduction<\/strong> contributing to environmental sustainability.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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          • Dust Emission Control<\/strong> through an aggregate feeding system designed to minimize particulate release.<\/li>
          • Eliminates geometric alterations of aggregates<\/strong> and prevents overloading of the feeder<\/strong>.<\/li>
          • Enhances asphalt quality<\/strong>, increases production capacity<\/strong>, and extends the working season duration<\/strong>.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t
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            Vertical Shaft Crushers<\/h3>

            Capacity: Up to 500 T\/H<\/b><\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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            Special wear-resistant alloys –
            Closed or open rotor options depending on aggregate type<\/i><\/b><\/p>

            Vertical shaft crushers, part of E-MAK’s product line, use special wear-resistant alloys for durability and performance. These machines, integrated with asphalt plants, provide energy savings and cost reductions. They produce aggregates of desired gradations for asphalt, concrete, and cold mix plants, improving asphalt quality with cubic material production. With closed or open rotor options based on aggregate type, these crushers feature hydraulic flaps, automatic lubrication, and abrasion-resistant anvils and ejectors for easy maintenance. Operational speed can be adjusted using an inverter, ensuring flexibility.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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            Cold Mix Plants<\/h3>

            Capacity: Up to 500 T\/H<\/b><\/p><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t

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            Easy and quick assembly – <\/strong><\/em>Economical pricing – <\/strong><\/em>Conveyor with inverter<\/strong><\/em><\/p>

            Equipped with a frequency-controlled dosing conveyor driven by an electric motor, cold mix plants allow continuous adjustment during production. The 1,000 mm wide conveyor can increase or decrease speed via direct control from the motor-reducer assembly. The mixer, built with wear-resistant (NiHard4) alloy, features forged steel troughs and arms, ensuring thorough mixing with no untreated areas. Fully automated or manual operation options are available, controlled via advanced automation systems.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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            Asphalt Recycling Systems<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            Cold Recycling System<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            Reclaimed Asphalt Pavement (RAP), obtained from renewing existing roads, is now an essential component in asphalt plants serving large cities.<\/p>

            This specialized unit includes RAP silos, feed conveyors, elevators, storage bins, weighing conveyors, and a mixing unit with discharge chutes for efficient material recycling.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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            Hot Recycling System<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            The RATech system processes bitumen, adding rejuvenators and anti-aging additives to RAP without requiring a dedicated asphalt plant. This system can double production capacity by weighing RAP with a scale system and mixing it with bitumen and additives for 45 seconds for the base layer. For upper layers, an additional 25-second mixing extends total time to 70 seconds, ensuring a high-quality mix.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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            Bitumen Processing Systems<\/strong><\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            ASPHALT EMULSION SYSTEMS<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            \n\t\t\t\t\t\t\t\t\tBinder tanks, horizontal or vertical, offer adaptable capacity. Their automated system allows monitoring and adjusting levels and temperatures from the control cabin, with heating automatically activated for efficient management. Vertical tanks, insulated with up to 25 cm of rock wool, reduce heat loss.\n\nE-MAK offers vertical prismatic tanks, electrically heated, ideal for optimized storage and simplified distribution. Without an oil boiler, they eliminate CO2 emissions. Heat, directly transferred to the bitumen, limits thermal losses to 20 kW\/h.\nModels adapted for modified bitumen are also available.\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t
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            ASPHALT EMULSION SYSTEMS<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            Designed to produce bitumen emulsion with a capacity of 4 to 15 tons per hour, these plants are suitable for road and asphalt applications.
            They combine durability, efficiency, environmental friendliness, and cost-effectiveness.<\/p>

            The equipment includes a stainless steel acid-resistant tank, a mixer for homogeneous blending, and a rotary cleaning system.
            A frequency-controlled heated colloidal mill ensures precise granularity of 0.2 to 0.6 mm, with corrosion-resistant pumps and precise control of temperatures, levels, and flows.<\/p>

            Optional electrically heated vertical emulsion storage tanks (2 x 10 tons) can be added, ensuring a high-performance and comprehensive solution for bitumen emulsion production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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            HOT OIL BOILERS<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            Hot oil boilers are used to heat bitumen pipelines.<\/p>

            In these boilers, hot oil circulates in a closed system without coming into direct contact with the bitumen. This process ensures efficient and safe heat transfer, allowing the bitumen to be heated evenly while avoiding the risks of contamination or material degradation.<\/p>

            The use of hot oil boilers is particularly suited for facilities requiring precise temperature control and continuous performance, while minimizing heat loss and energy costs.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t

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            MODIFIED BITUMEN PLANT<\/h3><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t
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            The E-MAK PMB series<\/strong> produces modified bitumen with a capacity of 15 t\/h by efficiently homogenizing polymers (SBS, APP, etc.) and bitumen. Designed to be high-performing, durable, and environmentally friendly, it meets modern demands.<\/p>

            The installation includes a 2 m\u00b3 tank with load cells, a polymer capacity of 30 m\u00b3\/h, a 15 kW pump, a thermal oil valve blanket, a bitumen filter, and semi-automatic or PLC automated control. Easy to transport and install, it adapts to all tank configurations and can be shipped in a 40-foot container.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t\t<\/div>\n\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t<\/section>\n\t\t\t\t

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            Request for a quote<\/h2>
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            <\/p>

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