The asphalt mixing plants are designed to produce high-quality bituminous mixtures, tailored to the demands of large-scale road and infrastructure projects, with a strong focus on performance and durability.
Emphasis is placed on reducing the environmental impacts of activities. Pollution prevention, energy and natural resource optimization, as well as waste reduction and recycling, are top priorities. These efforts also include raising awareness among employees and subcontractors, while complying with existing regulations.
Commitment also extends to the optimal use of human, financial, and material resources, in a responsible manner that respects both the environment and society.
Stationary Asphalt Plants
The stationary asphalt plant is typically built in urban areas and locations requiring renovations. The plant varies depending on its use and location. It is favored by producers who aim to manufacture and store multiple types of high-quality asphalt simultaneously. Fixed asphalt mixing plants are highly valued by urban engineers and municipalities providing services in city zones. They produce high-quality asphalt for areas designed for long-term development.
E SERIES
Capacity 200 - 240 T/H
Suitable for hot mix, warm mix, Stone Mastic, Mastics, and Guss Asphalt
The E Series asphalt plants are designed and manufactured for medium- to large-scale asphalt production facilities with a production capacity of 200 to 240 tons/hour. The E Series offers a wide range of options and provides the most suitable combinations to meet customer needs. It is ideal for producing hot mixes, warm mixes, Stone Mastic, Mastics, Guss Asphalt, and standard asphalt products under diverse working conditions.
Green Type
Capacity: 200 - 240 T/H
Spacious platforms and stairs – Easily integrates with additional technologies
DURABILITY – MINIMAL CONSUMPTION – HIGH EFFICIENCY
The “Green Type” models are manufactured with innovative technology to withstand intensive tasks. These asphalt plants are specifically designed for medium-scale asphalt production facilities.
EXPERT
Capacity: 240 - 320 T/H
Cost-effective assembly in limited spaces – Fully enclosed mixing tower – Transportable in container-compatible dimensions
User-friendly, high-tech control systems. The “Expert” model asphalt plants are specifically designed for medium- and large-capacity production facilities, with production capacities ranging from 240 to 320 tons/hour.
The “Expert” models are ideal for urban road and highway construction projects requiring frequent site relocations within tight deadlines and spaces.
Super GT
Capacity: 200 - 350 T/H
High-volume hot aggregate silo capacity – Fully enclosed mixing tower – Capable of storing 5 types of asphalt simultaneously
The “Super GT” models are specially designed for medium- and large-scale production facilities, with production capacities ranging from 200 to 350 tons/hour.
The “Super GT” models are ideal for urban road and highway construction projects requiring frequent site relocations within tight deadlines and limited spaces.
Mobile Asphalt Plants
Mobile asphalt plants, designed for ease of transportation, are typically used for short-term, seasonal, or annual road construction and repair projects. Their standout features are rapid installation and mobility. For this reason, mobile asphalt plants are often preferred over fixed plants. While mobile plants can also be considered a viable alternative, they produce according to international transport regulations, which can lead to reduced production capacity. As a result, asphalt producers often choose transportable asphalt plants instead of mobile ones.
EXPRESS
Capacity: 240-320 T/H
Express model asphalt plants are designed for small to medium-sized production facilities, with capacities ranging from 80 to 320 tons per hour. These plants are often favored for urban roads, highways, and maintenance projects requiring mobility. They feature durable, high-quality components to ensure reliability and longevity in demanding construction environments.
Advantages
- Minimal energy consumption
- Low operating costs
- High production efficiency
- Remote access from anywhere in the world via modem
- Durable, high-quality components
- User-friendly, high-tech control systems
- Easy maintenance
- Can operate as a twin plant
- Transported with 11 trailers
- Assembled in 10 days
- Economical pricing
- Hot mix storage option up to 300 tons with hoppers under and beside the mixer
Aggregate Preparation Systems
Aggregate preparation systems play a crucial role in producing materials for road infrastructure and construction projects. These systems sort, crush, and grade aggregates to ensure optimal quality for asphalt and concrete mixes. By ensuring precise aggregate preparation, these systems enhance infrastructure durability, project performance, and production efficiency while reducing costs. They are essential for any construction site requiring high-quality materials.
MEGATON
Capacity: 10,000 Tons/Day
Production of Asphalt Mixes
Automatic feeding of the asphalt plant without using loaders or trucks.
Concrete Production
Automatic feeding of all types of aggregates into a concrete plant without the use of loaders or trucks.
Cold Plant Production
Automatic feeding of all types of materials into a cold plant without the use of loaders or trucks.
Aggregate Production
Capability to load aggregates of desired size and dimensions into trucks.
Continuous Production and Feeding System
An integrated aggregate return system within the system.
Instantly adjustable zones for aggregates of different sizes, with a modular structure.
Thanks to the filtration mechanism, the biggest issue in similar systems—dust emissions—is minimized.
An optimized screening system developed for aggregate flow.
Classification capacity increased by 25% compared to existing systems.
E-MAK Challenger
Capacity: 250 - 450 T/H
Energy Savings – Environmental Sustainability – High-Quality Asphalt/Concrete
Integrated System for the preparation of aggregates for the Asphalt Plant (crushed, classified, stored, and fed).
- Energy Consumption Reduction with lower operational costs.
- CO2 Emissions Reduction contributing to environmental sustainability.
- Dust Emission Control through an aggregate feeding system designed to minimize particulate release.
- Eliminates geometric alterations of aggregates and prevents overloading of the feeder.
- Enhances asphalt quality, increases production capacity, and extends the working season duration.
Vertical Shaft Crushers
Capacity: Up to 500 T/H
Special wear-resistant alloys –
Closed or open rotor options depending on aggregate type
Vertical shaft crushers, part of E-MAK’s product line, use special wear-resistant alloys for durability and performance. These machines, integrated with asphalt plants, provide energy savings and cost reductions. They produce aggregates of desired gradations for asphalt, concrete, and cold mix plants, improving asphalt quality with cubic material production. With closed or open rotor options based on aggregate type, these crushers feature hydraulic flaps, automatic lubrication, and abrasion-resistant anvils and ejectors for easy maintenance. Operational speed can be adjusted using an inverter, ensuring flexibility.
Cold Mix Plants
Capacity: Up to 500 T/H
Easy and quick assembly – Economical pricing – Conveyor with inverter
Equipped with a frequency-controlled dosing conveyor driven by an electric motor, cold mix plants allow continuous adjustment during production. The 1,000 mm wide conveyor can increase or decrease speed via direct control from the motor-reducer assembly. The mixer, built with wear-resistant (NiHard4) alloy, features forged steel troughs and arms, ensuring thorough mixing with no untreated areas. Fully automated or manual operation options are available, controlled via advanced automation systems.
Asphalt Recycling Systems
Cold Recycling System
Reclaimed Asphalt Pavement (RAP), obtained from renewing existing roads, is now an essential component in asphalt plants serving large cities.
This specialized unit includes RAP silos, feed conveyors, elevators, storage bins, weighing conveyors, and a mixing unit with discharge chutes for efficient material recycling.
Hot Recycling System
The RATech system processes bitumen, adding rejuvenators and anti-aging additives to RAP without requiring a dedicated asphalt plant. This system can double production capacity by weighing RAP with a scale system and mixing it with bitumen and additives for 45 seconds for the base layer. For upper layers, an additional 25-second mixing extends total time to 70 seconds, ensuring a high-quality mix.
Bitumen Processing Systems
ASPHALT EMULSION SYSTEMS
ASPHALT EMULSION SYSTEMS
Designed to produce bitumen emulsion with a capacity of 4 to 15 tons per hour, these plants are suitable for road and asphalt applications.
They combine durability, efficiency, environmental friendliness, and cost-effectiveness.
The equipment includes a stainless steel acid-resistant tank, a mixer for homogeneous blending, and a rotary cleaning system.
A frequency-controlled heated colloidal mill ensures precise granularity of 0.2 to 0.6 mm, with corrosion-resistant pumps and precise control of temperatures, levels, and flows.
Optional electrically heated vertical emulsion storage tanks (2 x 10 tons) can be added, ensuring a high-performance and comprehensive solution for bitumen emulsion production.
HOT OIL BOILERS
Hot oil boilers are used to heat bitumen pipelines.
In these boilers, hot oil circulates in a closed system without coming into direct contact with the bitumen. This process ensures efficient and safe heat transfer, allowing the bitumen to be heated evenly while avoiding the risks of contamination or material degradation.
The use of hot oil boilers is particularly suited for facilities requiring precise temperature control and continuous performance, while minimizing heat loss and energy costs.
MODIFIED BITUMEN PLANT
The E-MAK PMB series produces modified bitumen with a capacity of 15 t/h by efficiently homogenizing polymers (SBS, APP, etc.) and bitumen. Designed to be high-performing, durable, and environmentally friendly, it meets modern demands.
The installation includes a 2 m³ tank with load cells, a polymer capacity of 30 m³/h, a 15 kW pump, a thermal oil valve blanket, a bitumen filter, and semi-automatic or PLC automated control. Easy to transport and install, it adapts to all tank configurations and can be shipped in a 40-foot container.